Wires and claws

1. in general: preparation

Before you try to weld on broken prongs again, you should do a few preliminary exercises with round wire (e.g. Au 585).

Straighten the wire ends with a file.
The resulting burr can be welded in as additional material.

2. in general: prepare electrode

The electrode should always be well ground so that the joint can be touched precisely.

ATTENTION! The first spot weld should be made on a test piece with a freshly ground electrode in order to “work in” the electrode.
The other spot welds will then be more even.

3. in general: connect wire ends

Hold the wires in such a way that the wire ends are positioned exactly next to each other .
Then place the electrode tip vertically on the joint and make a spot weld with low to medium power and a short pulse time.

4. in general: set spot welds

To achieve the most durable weld possible, the wires can be pressed together slightly during welding.
This creates a slight thickening, making the weld more stable.

Take care not to select a welding power that is too low.
The welding points should penetrate at least half the wire thickness.

5. extend Krappe: Preparation I

File a wire of the same alloy and thickness into the correct shape.
This can vary greatly depending on where the prong has broken off.
Leave the resulting burr as additional material.
Possible shapes could be

6. extend Krappe: Preparation II

Always try to file the wire so that it protrudes slightly above the stone so that you have to bend it less later.
The wire should be soft annealed, which makes it easier to touch up.
Also file the broken claw to fit

7. start welding

Remember that the wire is now much thinner where you want to weld it.
Bear this in mind when selecting the welding power!
If you cover the stone with some adhesive tape, you will avoid soiling.
To minimize damage to the stone, always weld with the shortest possible impulse time.
Always start work with low power and increase the power gradually if necessary.
Please note that too much power can damage the stone.

7. finish work

If possible, work from the outside, i.e. the electrode must not move towards the stone during welding.
Check the temperature of the stone with your finger after each welding point and allow the workpiece to cool down if necessary.
Finish the work by trimming and regripping the stone

Haben Sie Fragen?

Schicken Sie uns eine Nachricht

Do you have any questions?

Send us a message